Safety Gear

Best Chainsaw Helmet System With Full Head Protection

The chainsaw itself might be your most expensive purchase and the one that takes the most thought. Choosing a reliable machine fit to your purpose, whether it’s yard maintenance, logging, or any other kind of timber work, will take plenty of time.

As useful as they are, chainsaws are dangerous tools and need to be treated as such. One way you can pay them the respect they demand is by choosing the right safety gear and the best chainsaw helmet system is a big part of that.

We’re going to take a look at chainsaw helmets with full-head protection because for those using chainsaws even on an occasional basis, any less puts you at risk. When cutting with such powerful tools, debris of any size can cause serious injury. That’s not to mention the real danger to your ears if you’re not careful.

For that reason, we’ve taken a closer look at three of the top-selling chainsaw helmets on the market. We’re going to look at more than durability and protection. We’re going to look at what kind of work they’re suited to, what additional safety features they have, and the oft-ignored aspect of how comfortable they are to wear. All of these elements factor into choosing the best chainsaw helmet for you.

1. TR Industrial Forestry Safety Helmet and Hearing Protection System – Good value and flexibility but not the best quality

Touted as having a versatile “5-in-1” dynamic design, the TR Industrial Forestry bears some impressive references on its resume. It’s marketed and sold primarily as an industrial-use piece of equipment. It carries approval and certification from both ANSI and CE, two trusted organizations that test the safety, quality, and health impacts of a variety of products.

The helmet sports adjustable earmuffs and choices between plastic and mesh visor, the various combinations making for the five options. This flexibility provides an affordable option for what’s said to be industrial level protection, but does it live up to the promise?

A versatile chainsaw helmet suitable for lots of jobs

Versatility is the name of the game here. The removable and adjustable aspects of the earmuffs and visors immediately add a bit more flexibility to how you choose to wear it, making it a good tool for many jobs. While the mesh is better suited for heavy use, the plastic visor gives a clear advantage when it comes to visibility.

Those options mean that users can switch from different kinds of work, from using chainsaws to brush cutters and trimmers without a need for additional equipment. Among the reviews here, the ear muffs also provide the best protection from noise, too, working up to 25.9db.

Can be tricky to set up and use

The touted versatility doesn’t mean it’s immediately accessible, however. The TR Industrial, as customizable as it is, comes with no instructions and many testers find that removing, adding, and changing parts can be trickier than it first appears. This plug-in-and-play issue is most clear in the relative lack of elasticity in the ear muffs, meaning getting it on and taking it off can be a hassle.

As durable as the visors and helmet tend to be, too, the ear muffs have a common issue of losing the foam surrounding that kept them fit to your ears. Glue might be necessary for this one.

Pro’s

  • Versatile, suited to many jobs and offering multiple layers of protection, as many or as little as you need
  • Best sound protection
  • Cheapest of the lot

Cons

  • Inaccessible, harder than it looks to assemble
  • Feels cheaply made, from poor adjustment on the harness to the constant issues with the ear muffs
  • Not as suited for long-term industrial level use unless you want to spend an inordinate amount of time fiddling with it
  • Lacks the ventilation holes the others have, meaning it can get stuffy under there

Product Verdict

Overall the TR Industrial should be commended for it’s bargain price and superior flexibility. For occasional use it offers a worthy solution. Only when scrutinized  besides the very best do you see where it falls short. This is largely in the quality department on components which prevent us from recommending it for all day professional use.

 

2. Oregon 563474 Helmet in Yellow – A decent chainsaw safety helmet but not the most user friendly

This is an after-market version of a generic part, taken by Oregon and fitted with attached visor and earmuffs. The immediately noticeable difference between this and the TR Industrial is the lack of removable or interchangeable gear, but it too bears an ANSI rating with the additional feature of six ventilation holes at the top of the helmet, providing better airflow beneath.

This is a more expensive helmet and seemingly less versatile helmet than the TR Industrial, what exactly are you paying extra for?

Great ventilation for wearing on long jobs

One of the first noticeable differences between the Oregon and TR Industrial is the ventilation holes in the helmet. Those aren’t just for show, the breathable nature keeping things from getting too stuffy underneath. For the price, the helmet is sturdy and feels it, giving more confidence that you’re truly protected. While it lacks the adjustable factor of the TR, that actually ends up making it feel a good deal more solid

Some minor fitting and specification issues

Out of all the choices, the decibel protection is lowest on the Oregon, effective up to 22db. This might be fine if you have a small chainsaw for attacking yard duties.

The lack of a clear plastic visor can also limit visibility, meaning it’s suited to fewer tasks than the TR Industrial. The Oregon, however, does come with instructions unlike the TR Industrial. Unfortunately, they’re near impossible to decipher, using only vague diagrams with no text, meaning that working it out yourself is often the better answer.

In terms of fitting the Oregon also feels a little tight to us. It’s not that we’ve got particularly big heads or anything, we’ve seen this mentioned in numerous reviews. This can lead to soreness with long-term use, in particular, thanks to the fact that the earmuffs aren’t adjustable.

Pro’s

  • Great quality for the price
  • Breathable due to ventilation making it well suited to hot, humid environments
  • Solid construction once you get it put together, suited for long-term use

Con’s

  • Putting it together can be a trial due to vague instructions
  • No options in visors limits versatility
  • Not as one-size-fits-most as it could be, non-adjustable ear muffs leading to soreness and discomfort for some
  • Lowest decibel effective range for noise protection

Product Verdict

The Oregon 563474 is better made than the TR Industrial and thanks to the improved ventilation will allow you to wear it for longer out in the field. Still the fitting and comfort is a bit hit and miss depending on the size of your head.

It’s also a little tricky to put all the bits together but once you have you’ll be rewarded with a solid and protective helmet. For the price it’s almost a very good product, just not quite.

 

3. Husqvarna ProForest Chain Saw Helmet System – A great quality logging helmet for long days on the job

The Husqvarna chainsaw helmet system has two immediate differences from its two competitors. The first is a focus on an additional rain neck protector, the second is the price. This being the most expensive unit of the 3. Additional features like more ventilation holes and UV-protection on the hard hat make it a tempting buy when it comes to listed features, but again, is it worth the extra cost?

Visible, breathable and altogether a better prospect for remote work

The Husqvarna, like the TR Industrial, provides comprehensive ear protection, just 0.5db less effective, meaning it’s perfect for heavy-duty tools.

Beyond providing additional UV protection, the particularly bright color provides great visibility, meaning it’s more suited for work out in the wild. That’s further emphasized by the additional rain neck guard and those ventilation holes, keeping you fit to work whether it’s wet, warm, or humid.

Ergonomically, it’s also much more accessible than the competitors too, with better adjustment on the ear muffs. Furthermore a sturdy face-cover easily opens and closes when you want it to, but won’t shift in place while working.

Glare from helmet

The instructions that come with this helmet are the best out of the three. Unfortunately, that doesn’t mean much. Tiny print can make it hard to understand, but it’s still a little more accessible than the competitors.

One slight issue is that while it’s highly visible, the color reflects a lot of light, causing a glare that can occasionally get in the eyes of the wearer when doing work outside. It’s a matter of changing your body angle to correct.

Pro’s

  • More ergonomic, adjustable and durable
  • Comprehensive ear protection
  • Additional UV protection, rain neck guard, and ventilation holes make it great for outdoors work in most kinds of weather

Con’s

  • Brightness provides visibility, but can cause glare
  • Poor assembly instructions

Product Verdict

The Husqvarna is the most expensive and so it needed to impress. Thankfully for the most part it didn’t disappoint. It’s the chainsaw helmet which you’ll find comfortable for longer periods.

If you’re a professional tree surgeon or logger this is the one for you. It’s breathable and includes attention to detail that make it suitable for use in any weather condition, such as the neck guard.

The only minor downside is the occasional glare that’s caused by the bright color. For most this won’t be an issue. Could this be the best chainsaw helmet? Read the overall review summary below.

 

And your winner of the best chainsaw helmet system is…

Of these 3 options the Husqvarna is your best bet for sustained use. It might not have the versatility of the TR Industrial but it’s more solidly built and significantly more comfortable in many types of weather. Loggers can happily work longer at a task with this forestry helmet. Partner with a decent pair of chainsaw chaps and gloves and you’ll be well protected.

For a lower price, the TR Industrial does the job, but just not to an industrial standard despite its name. Constant usability issues and the need to provide your own fixes will make it an annoyance for anyone who really has to use it for hours every day. Still it represents good value and offers reasonable protection. This is a good option for occasional yard use.

This leaves the Oregon in the awkward middle ground. It’s not comfortable enough for long days and can leave you sore. It does everything to a reasonable standard but it doesn’t justify the price-rise over the TR Industrial. Unless you have to have the big brand choose one of the others.

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